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We all know that cutting large panels is a laborious job.
If you’re going to be cutting a load of panels, then it only makes sense to make the investment to save yourself time, energy and money.
Once you have one, you won’t know what you ever did without it.
This guide outlines some of the vertical panel saws on the market, which will help you decide which one is right for you and your budget.
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In a Rush?
Here's 3 products we picked out that thought you would be interested in depending on your budget...
The Best Vertical Panel Saw with reviews
Here's a list of the best vertical panel saws we found on the market today.
1. Powermatic 1510007 Vertical Panel Saw
Not so Good
The Powermatic 1510007 is a top of the line model with plenty of power. The stainless steel guide rods have 8 roller bearings to move sheets smoothly for more accurate cuts. Plus, there are solid aluminum rollers with outside support brackets to make sure you get a 90 degree cut every time.
To give you better visibility while you’re working there’s nylon brush surrounding the blade to clear the debris and dual 4-inch dust ports to help dispose of it. It can handle sheets that are up to 5 feet tall and has casters for easy maneuverability.
The Powermatic 1510007 is a superb machine that any professional would love to have in their workshop. It’s a bit of a financial investment but worth it if it gets a lot of use.
2. Saw Trax 1064 Vertical Panel Saw
Not so Good
One of the best things about the Saw Trax 1064 is the patented “set and forget” technology that assures that the machine will never go out of square. It has both vertical and horizontal measuring system that makes it easy to get your measurements just right. Then, use the stop bar to make repetitive cuts.
This vertical panel saw also has a folding stand and frame wheels so it’s easy to move around the job site or workshop. Plus, it stays nice and stable when set up. It comes preassembled and includes tapes and a dust brush.
The Saw Trax 1064 is a high-quality machine that’s great for professionals or serious hobbyists. It’s packed with great features that help get accurate results.
3. Saw Trax Vertical Panel Saw Kit
Not so Good
For a budget version of a vertical panel saw, check out this kit from Saw Trax. Build the frame to your own specs and you can easily size large sheets of material in your home workshop.
Best of all, it will cost a fraction of the price of a complete setup. This set comes with brackets where you place your own 7 1/4 inch saw. There’s also a router insert plate so this frame does double duty. You can even do rip cuts by using the 2 pins to lock the carriage in place.
Using this kit from Saw Trax lets you turn any 7 1/4 inch saw into a vertical panel saw by adding a frame to help you handle large sheets of material. It’s an effective option and very inexpensive.
4. Safety Speed Cut H6 Vertical Panel Saw
Not so Good
The powerful Safety Speed Cut H6 panel saw comes with vertical and horizontal rulers for accuracy. It’s easy to change from vertical to horizontal cutting and it even has a thin material pressure guard. The steel guide tubes are zinc plated for durability.
It also has plastic rollers that have been injection-molded for added strength and hardness. The spring-loaded counterbalance system helps you move material smoothly. This is a great option that can be used with a wide range of materials.
The Safety Speed Cut H6 Vertical Panel Saw is a reasonably priced option for anyone looking for a powerful machine that gets the job done.
5. Safety Speed Cut 6400 Vertical Panel Saw
Not so Good
This is a serious piece of equipment. The Safety Speed Cut 6400 uses a heavy-duty work gear drive motor that delivers 3 HP. Steel supports keep the frame strong and stable. For impressive cutting accuracy, it utilizes double guide tube bearings and aluminum rollers that also allow it to take on some serious work. Adjustable vertical and horizontal rulers help get accurate measurements and it’s easy to change from horizontal to vertical cutting.
Powerful and accurate, the Safety Speed Cut 6400 can tackle heavy duty jobs. It’s strong and stable and the frame comes with a lifetime warranty.
6. Saw Trax Full Size Classic Vertical Panel Saw
Not so Good
One of the best things about the Saw Trax Full Size Classic is the exclusive sealed bearing system. It makes carriage movement smooth so it’s really precise. Accu-Square technology maintains alignment so, after initial setup, you’ll never have to make an adjustment. The frame is powder coated for longterm durability. Vertical and horizontal tape measures make sure you get it right no matter which way you’re cutting. It includes a wall mount kit if that’s how you prefer to use it.
An accurate and reasonably priced choice that’s great for small workshops, the Saw Trax Full Size Classic is built to last a long time.
7. Safety Speed Manufacturing SR5U Vertical Panel Saw
Not so Good
If you’re looking for something that can handle panel cutting and routing, look no further than the Safety Speed Manufacturing SR5U. Changing from one to the other can be done in as little as 30 seconds. With adjustable vertical and horizontal rollers, you can get perfect cuts no matter which direction you’re working. It includes a thin material pressure guard as well as 4 material clamps. The 10-feet welded steel frame and chrome plated guide tubes are tough and will last through a lot of jobs.
If you have a shop that does panel cutting and routing, the Safety Speed Manufacturing SR5U is perfect. It does double duty and is an ideal choice if you don’t have a lot of room in your workspace.
8. Milwaukee 6480-20 Vertical Panel Saw
Not so Good
The Milwaukee 6480-20 had a rigid, all steel frame that’s electrically welded to prevent any twisting or warping. The motor is mounted on a carriage that slides on impregnate nylon roller bearings. That means you’ll never have to worry about lubrication. Rotating the saw from horizontal to vertical helps make different cuts more quickly. You can load it from the left or right side which makes it easy to work around whatever else you have going on in the shop.
For small shops that only deal with 4 x 8 feet material, this is a great option. It’s easy to use, made in the USA, and weight significantly less than other options. And you have to love the 5-year warranty.
9. Safety Speed Manufacturing PR02K
Not so Good
For the best panel saw that gives you just what you need for a home workshop, check out the Safety Speed Manufacturing PR02K. It’s a good fit for professionals who work with 4 x 8 feet materials regularly, too. The saw head rotates 90 degrees from horizontal to vertical quickly and easily.
It also has nylon-graphite roller bearings that are dust free and help move the material smoothly while you work. This compact option is perfect for smaller shops or if you just don’t have a lot of room to spare. It includes a folding tubular steel stand as well as a vertical and 2 horizontal rulers.
This option from Safety Speed Manufacturing is ideal for small shops or to use in a home workspace. It’s smooth, accurate, and comes at a reasonable price.
10. Safety Speed Cut H4 Vertical Panel Saw
Not so Good
This is a great choice for all kinds or panel materials. It has a powerful 3 1/4 HP motor that’s able to tackle even professional jobs. Vertical and horizontal adjustable rulers help you get precise cuts and you can quickly change to blade from one direction to the other, too. It’s accurate and makes straight and square cuts reliably. Basically, it performs like other vertical panel saws that cost significantly more. It includes a 1-year parts warranty and a lifetime frame warranty, too.
If you’re looking for a bit of an investment piece for your home workshop or small business, the Safety Speed Cut H4 is a good place to start. It’s reliable and accurate and comes with a parts and frame warranty.
Buying a Vertical Panel Saw
Now that you’ve read through our best panel saw reviews, let’s take a closer look at the things you should consider before deciding which is the right one for you.
Do I Need a Vertical Panel Saw?
It depends what kind of work you do. If you work with large sheets of material often, a vertical panel saw will make these jobs go much faster and they might even be more accurate. They come in especially handy for projects like cabinet making, cutting shelving, or even sizing table tops or doors.
If you already have a shop and use a sliding table saw and want to upgrade, vertical panel saws are a great option, too.
Some of these are easier to move around than others. Weight is a factor, but so are wheels. If you want something that you can move around on a job site, make sure you get one that has wheels. If not, the saw will be stationary and you’ll have to bring all the material to it. It will still save you time but it’s not nearly as convenient.
Good panel saws come already assembled by the factory, and for good reason. They’re much more accurate that way. Some set up is still involved but you’re not actually aligning it yourself. If you go with a component saw, you might save a few bucks but you’re going to be spending a lot of time trying to get your cuts completely accurate. The truth is, you might not ever get there.
Some of the products we reviewed never even need to be recalibrated, that’s how accurate they are. If precision matters, factory assembly and alignment are key.
Look for a one-piece welded frame. This goes along with the accuracy we were just talking about. A strong frame that’s been welded well won’t warp or twist overtime. These saws aren’t cheap and you certainly don’t want to invest in one that will lose its precision over time. Plus, if you get a bolted frame, you run the risk of loosening or corroding over time. That’s not only going to affect performance, it can very quickly become a safety issue, too.
Rip Cut Capacity
Rip cuts go along the grain of the wood so they’re generally a little easier on your equipment. A lot of the products we reviewed have unlimited rip cut capacity while others are only recommended for a 4 x 8 feet piece of material. How much does that matter? Well, it depends on the material you’re working with. If you’re only going to use 4 x 8 feet pieces of wood, you don’t need unlimited rip cutting. That said, who’s to say you’re not going to change your mind in the future?
Cross Cut Capacity
Cross cuts go across the grain and are a little more work for your tools. Most vertical panel saws have a pretty good rip cut capacity but, again, think about what you’re going to be doing with yours and decide how much you really need. Are 50 inches enough? Or do you need closer to 70? It all depends on your needs.
A Good Guiding System
This is what makes these saws so effective and it’s absolutely necessary. Guide tubes should be made of fabricated steel so you know they’re straight, smooth, and going to last. It’s better if they’re welded than bolted because bolts can loosen over time, which will destroy the accuracy and could potentially cause a big safety problem down the line.
From Vertical to Horizontal
Going from a crosscut to a rip cut quickly will save you a lot of time and keep things running smoothly. High-quality saws will have a rotating center that allows you to simply turn it 90 degrees and get back to work while maintaining accuracy.
Blade sizes range a bit. Our picks run from 7 1/4 to 8 inches. That might not seem like much of a difference but it can be. Again, it depends on what you’re going to do with your saw. If you’re going to use it occasionally in a home workshop or as a hobbyist, 7 1/4 is fine. If you want something that will perform well enough to use professionally, the bigger the blade, the better.
A Great Tool for Those who Need It
Like we said, not everyone needs a vertical panel saw. But, if you work with large sheets of material often and are getting frustrated that it’s so tedious, it’s an awesome tool to have. It basically allows one person to do a job that would otherwise take 2 or 3 people to do. To save time, aggravation, and get the most precise cuts, this is the perfect tool for the job.